In Line Tensioner
Where a complete tension control system might not be an option, Montalvo has custom designed a drop in, in-line tensioner system to create a standalone tension zone to manage tension prior to entering their gluing and then their winding process. We were able to provide new specific points of control for each of the stages in […]
Dual U4 Tension Control Cabinet with Splice
Problem: Provide simple, stable unwind tension control for dual unwind stands that allows for quick roll changeover at time of splice. Solution: Montalvo U-4 Open-loop tension controllers in a custom cabinet that provides the switching and logic for the system to manage the splice smoothly and efficiently.
Slim Tension Control Brake
Situation: Application had set parameters in regards to brake performance & installation. The application’s torque requirements required the use of a larger brake which wouldn’t fit within the smaller confines of the mounting location. Results: The Slim Brake. Montalvo was able to modify one of its smaller Standard Brakes to produce the necessary torque requirements […]
Ribbon-Filament-Wire Load Cells
Custom manufactured to your specifications, providing industry leading sensitivity to produce productive and profitable rolls every time. Custom ribbon, wire, filament Load Cells detect the slightest changes in your web’s tension to ensure maximum profit and minimum waste. Specify type of cell, pulley style and finish. Contact Us or Fill Out Our Online Custom Product […]
Drop In Nip-Intermediate Zones
Montalvo has completed a variety of drop in Nip/Intermediate Zone solutions for our customers. Depending on the unique needs of your process, Montalvo can design a complete drop in solution for you for precise tension control and ensuring maximum productivity from your process. To discuss your current Nip Section situation and learn more about what […]
Nip Stand
If you’re faced with a unique or challenging problem, Montalvo has the extensive tension control knowledge to create the solution you need. When a customer required a defect free, consistent lamination process for a delicate film being applied to their base material prior to rewind, Montalvo designed a complete peripheral nip stand to meet all […]
Drive System
This Montalvo Drive System allowed for multiple rolls of material to be controlled independently & allow for any number of those rolls to operate in precise unison depending on the process they are running. This system also allowed for bi-directional operation and exceptional reaction time to velocity changes, meeting the customers’ demands regardless of the […]
Custom Brake Covers
Montalvo Custom Brake Covers feature multiple fans for cycling air in and out, as well as just providing increased brake cooling. As featured with the Custom Slim Brake, Montalvo can manufacture brake covers to meet the size requirements of your specific brake ensuring proper safety for your product and your workers. Contact Us or Fill […]
Customized Load Cells
Our featured custom load cell (pictured) involved creating a unique product to meet the demands of a driven belt system utilizing a jack screw to create tension. The creation of this load cell allowed the user to utilize the jack screw as the force on the load cell to measure the tension of the belts. […]
Automated Splice Control
Add Automated Flying Splice Control to your machine! The USS4 eliminates unproductive & waste generating manual splices. When used in conjunction with a Montalvo Controller the USS4 allows you to get your splicing roll to target tension for a seamless transition when the splice occurs. With just the push of a button air is switched from the expiring […]